Português    |    Español  
 
 
  Products

Hardening and annealing

Hardening

The hardening process consists of heating the steel parts to the austenitizing temperature, followed by a controlled quenching, in order to obtain the martensite structure. The austenitizing temperature, the hardenability, and the quenching speed are determined according to the steel composition, and can be obtained from steel manufacturers catalogues and from their respective TTT (Time Temperature Transformation) diagrams. Hardening is usually followed by a complementary heat treatment called tempering.

The hardening salt baths (austenizing) can be divided in 2 groups: with cyanide and without cyanide.

The hardening salts without cyanide are recommended for heat treatment of tool steels with medium and high chrome levels, martensitic stainless steels and also high speed steels. Durferrit has proper salts for several hardening needs.

The hardening salts with cyanide are recommended for heat treatment where a small carburizing or decarburization of the surface of the parts is not a problem.


Annealing

Annealing is a heat treatment used in order to reach some of the following goals: to remove tensions due to hot or cold mechanical treatment, to reduce hardness to improve machinability, to alter mechanical properties such as resistance, ductility, etc., to adjust grain size, etc. Depending on the necessary temperature and the parts specifications, some hardening baths can also be used for annealing.

Hardening of HIGH SPEED STEELS
Products Working Temperature Characteristics
SN 1100 1100-1300ºC Completely prevent decarburization
SN 1080 1080-1300ºC
SN 950 1000-1300ºC
CN 1050-1300ºC Neutral heating bath. It can also be used for the treating of hot work tool steels

Heat treatment of HIGH ALLOYED STEELS
Products Working Temperature Characteristics
GS 750 / R2 900-1100ºC Neutral bath. Completely prevents decarburization
GS 540 / SN 950 950-1100ºC Totally neutral. Recommended for extremely sensitive parts

HEATING BATHS WITH CYANIDE (when a small carbon enrichment is not damaging)
Products Working Temperature Characteristics
GS540/C3B (5%) 600-950ºC Indicated for hardening of steels with aproximately 1% carbon
GS580/C3B (5%) 580-950ºC Used with medium carbon level steels
GS660/C3B (10%) 580-950ºC
GSL 750-840ºC Single-salt bath, developed especially for the treatment of files

NEUTRAL HEATING baths (recommended when no kind of reaction is allowed on the metal surface)
Products Working Temperature Characteristics
GS 540 / R2 600-950ºC Heat treatment of steels in general and pre-heating of high speed steels
GS 660 / R3 700-900ºC Heat treatment of steels in general, especially when followed by oil quenching
GS 580 / R1 680-920ºC For generic applications, especially on parts less sensible to decarburization

Coarse grain ANNEALING
Products Working Temperature Characteristics
GS 960 1000-1200ºC Indicated to facilitate the machinability of the parts, as well as for the saturation of new ceramic linings
 
     
     
      Developed by iMetais.com