Hardening and annealing
Hardening
The hardening process consists of heating the steel parts to the austenitizing temperature, followed by a controlled quenching, in order to obtain the martensite structure. The austenitizing temperature, the hardenability, and the quenching speed are determined according to the steel composition, and can be obtained from steel manufacturers catalogues and from their respective TTT (Time Temperature Transformation) diagrams. Hardening is usually followed by a complementary heat treatment called tempering.
The hardening salt baths (austenizing) can be divided in 2 groups: with cyanide and without cyanide.
The hardening salts without cyanide are recommended for heat treatment of tool steels with medium and high chrome levels, martensitic stainless steels and also high speed steels. Durferrit has proper salts for several hardening needs.
The hardening salts with cyanide are recommended for heat treatment where a small carburizing or decarburization of the surface of the parts is not a problem.
Annealing
Annealing is a heat treatment used in order to reach some of the following goals: to remove tensions due to hot or cold mechanical treatment, to reduce hardness to improve machinability, to alter mechanical properties such as resistance, ductility, etc., to adjust grain size, etc. Depending on the necessary temperature and the parts specifications, some hardening baths can also be used for annealing.
| Hardening of HIGH SPEED STEELS |
| Products |
Working Temperature |
Characteristics |
| SN 1100 |
1100-1300ºC |
Completely prevent decarburization |
| SN 1080 |
1080-1300ºC |
| SN 950 |
1000-1300ºC |
| CN |
1050-1300ºC |
Neutral heating bath. It can also be used for the treating of hot work tool steels |
| Heat treatment of HIGH ALLOYED STEELS |
| Products |
Working Temperature |
Characteristics |
| GS 750 / R2 |
900-1100ºC |
Neutral bath. Completely prevents decarburization |
| GS 540 / SN 950 |
950-1100ºC |
Totally neutral. Recommended for extremely sensitive parts |
| HEATING BATHS WITH CYANIDE (when a small carbon enrichment is not damaging) |
| Products |
Working Temperature |
Characteristics |
| GS540/C3B (5%) |
600-950ºC |
Indicated for hardening of steels with aproximately 1% carbon |
| GS580/C3B (5%) |
580-950ºC |
Used with medium carbon level steels |
| GS660/C3B (10%) |
580-950ºC |
| GSL |
750-840ºC |
Single-salt bath, developed especially for the treatment of files |
| NEUTRAL HEATING baths (recommended when no kind of reaction is allowed on the metal surface) |
| Products |
Working Temperature |
Characteristics |
| GS 540 / R2 |
600-950ºC |
Heat treatment of steels in general and pre-heating of high speed steels |
| GS 660 / R3 |
700-900ºC |
Heat treatment of steels in general, especially when followed by oil quenching |
| GS 580 / R1 |
680-920ºC |
For generic applications, especially on parts less sensible to decarburization |
| Coarse grain ANNEALING |
| Products |
Working Temperature |
Characteristics |
| GS 960 |
1000-1200ºC |
Indicated to facilitate the machinability of the parts, as well as for the saturation of new ceramic linings |
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